Fully Automatic Intelligent In-Line Programming & Testing Equipment APT220
APT220 fully automatic in-line programming and testing machine is a fully automatic high-performance in-line programming and testing equipment carefully designed by Shenzhen Prosystems Electronic Technology Co., Ltd. for multi-board PCBA products that require programming. The equipment can be directly connected to the SMT line, performing one-stop programming operations on PCBA products before board separation, solving the problems of traditional manual programming such as low efficiency, cumbersome process and difficult quality tracing. The equipment is equipped with the Italian brand SMH high-performance in-board in-line mass-production programmer Flash Runner 2.0, widely used in automotive electronics, aerospace industry, medical and consumer electronics fields, supporting more than 8,000 mainstream IC devices on the market; adopting parallel programming mode, it can program 16 connected boards at a time, expandable to support 32-board PCBA programming. The equipment can be optional
Product Details:
Product Features
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Superior performance:

Upper and lower dual-layer tracks with dual timing belt conveying, accurately controlling conveying speed; upper track for programming and testing; lower track for board passing. For products with long programming and testing time, it is more convenient to connect multiple devices in parallel; the automatic production line is convenient, easy and efficient, saving cost and space

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Quick fixture change:

Different product fixtures can quickly change models; manually push the upper and lower fixtures into the slots, and the sensor automatically detects whether they are pushed into place; one-key button cylinder easily locks, the whole process requires no wiring or screw disassembly, reducing fixture change time by about 90%

One-key adjustment function:

Independent electrical coding signals are set in the fixtures to match the upper and lower fixture IDs; after the fixture is locked, the software can intelligently identify the current product and automatically adjust the track width and other mechanical positions

Universal fixture design:

Universal fixture design, with Pin and Pad probes conducting signals, and upper and lower fixture signals interconnected; precise PCB alignment, board stopping controlled by photoelectric signals, pneumatic guide pins, and mechanical interlocking of upper and lower fixtures ensuring precise alignment

Diversified equipment platform:

The equipment is controlled by an industrial PC and supports multiple assembly modes: with board loaders/unloaders, it supports single-machine offline, single-machine online, multi-machine offline and multi-machine online combinations. Optional single-board scanning, multi-board scanning, NG dotting, good-product labeling, laser marking, AOI inspection and other external components

Smart Interaction & Quality Traceability System:

Before board passing, QR codes are scanned by vision/scanner to realize test data binding, recording and tracing; full-process inspection is provided for products, and production information can interact intelligently with the MES system in real time; the equipment can intelligently query data such as test abnormality causes in the cloud; the system intelligently verifies the programming and testing data of PCBA products to prevent quality problems such as blank chips caused by human misoperation, and can automatically generate factory reports; the equipment provides a standard MES interface for calling and supports customized matching MES systems

Non-standard customization support:

The company has an independent R&D team for complete machines and fixtures; the equipment supports in-line programming and in-line testing of PCBA products; the company supports customized programmers and test instruments and equipment customized according to the process


APT220 Fully Automatic Intelligent In-Line Programming & Testing Equipment Specifications
Programmer/Test InstrumentProgrammerFlash Runner 2.0, Maxwee, and customized in-line programmers
Test InstrumentTeradyne, Agilent, Extreme Instruments, and customized test instruments
Programming/Testing ComponentsConnected Board DimensionsL400mm x W350mm (top/bottom component height 25mm)
Connected Board QuantityStandard 16-board simultaneous programming, supports customized up to 32-board in-line programming
Equipment Takt TimeFixture board-in/out CT15S-20S
Whole machine board-pass CTabout 8S-10S
Transmission ComponentsTrack Transmission SystemPrecision stepping motor + synchronous timing belt
Track Width AdjustmentPrecision stepping motor + ball screw
Test FixturePneumatic component pressing
Fixture PositioningPCB Positioning ComponentSelf-made mechanical positioning
Fixture ComponentSelf-made fixture component, pin positioning
External ComponentsBoard loader/unloader (optional)Optional standard board loaders/unloaders and buffer conveyor
Fixed scanning component (optional)Scanner (brands: Honeywell, Keyence), CCD scanning (brands: Basler, Hikvision)
XY scanning component (optional)Scanner (brands: Honeywell, Keyence), CCD scanning (brands: Basler, Hikvision)
NG dotting component (optional)Supports self-made ink dotting component for dotting and marking NG products
Labeling component (optional)Self-made labeling external component
Laser component (optional)Self-made laser external component
Equipment ParametersTrack Height950+/-30mm
Rejection Rate<3‰>
MTBF>210H
Noise<80 dB
Power Requirement220-240V single-phase/50-60Hz
System ParametersWin7/10, 19-inch LCD
Rated Power1.2KW
Air Supply Requirement0.5-0.7 MPa, 180-200 l/min
Equipment DimensionsMain unit: L1150 x W700 x H1720mm  (excluding foot pads 100mm/alarm light height 400mm)


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