Automatic Programming Equipment PRO300

Simple program, easy to operate:

A series of operations such as IC feeding, picking, positioning, placing, programming and unloading can be completed with one key under software control, frontline operators can handle it easily.

Multi-host asynchronous programming:

The automatic programming system can be equipped with up to 11 programming modules (8 modules as standard). Different IC types allow different numbers of ICs to be programmed simultaneously, up to 88. Each host programs asynchronously without synchronous waiting, further improving the comprehensive efficiency of mass production.

Custom algorithms:

Special programming algorithms can be customized for various devices, such as NAND bad block handling algorithms, special serial number generation algorithms, programming and testing algorithms under different conditions, etc., meeting various special needs.

High capacity：

High-density programming module array, short travel distance, fast speed and high capacity. Theoretical capacity up to 3000 UPH.

Positioning system:

Accurate and firm positioning. Combined with high-precision guide rails, the whole machine can achieve 0.01mm repeat accuracy.

Control system:

The PRO300 automatic programming system is equipped with Panasonic servo motors and high-precision guide rails. The programming modules are high-density with short travel distance and fast movement speed. The pick-and-place time of 4 ICs simultaneously is less than 0.5 seconds.

Guide rails:

Adopts Japanese THK high-precision large guide rails, with independently developed ultra-compact stepper motor controllers, repeat accuracy only 0.01mm. The X and Y axes are each equipped with three Panasonic high-precision photoelectric sensors for precise travel.

Stepper motor controller:

Reinforced Y-axis can withstand tens of kilograms of pressure. Both X and Y axes use intelligent acceleration/deceleration, effectively reducing machine vibration and improving service life.

Pick-and-place system:

Independently developed drive with stall detection function, equipped with Panasonic high-precision photoelectric sensors, maximizing adapter safety.

Buffer nozzle:

Uses independently developed high-quality nozzles to effectively protect ICs from damage. Each nozzle is equipped with a Panasonic precision photoelectric sensor, can pick up simultaneously or separately.

Tray:

The tray adopts modular design, allowing replacement of various loading/unloading devices to adapt to ICs in different packaging such as tray, tube and tape.

High speed and efficiency:

Measured with a 64G eMMC IC: programming speed 70MB/s, verification speed 80MB/s. With up to 11 programming modules and 22 adapters, supporting 88 ICs programming simultaneously, the theoretical capacity can reach 3000 UPH.

1. Main Features

1) A professional multi-chip pick-and-place automatic programming system applicable to most mainstream ICs. The system is equipped with 4 IC pick-and-place nozzles, multi-socket adapters such as eMMCX4, NANDX2, X4, and supports up to 11 UP-848PRO ultra-high-speed programming modules programming simultaneously, with asynchronous parallel programming of 88 ICs at the same time. Each module reads/writes asynchronously without synchronous waiting, saving waiting time and meeting customers' comprehensive programming needs.

2）A series of operations such as IC feeding, picking, positioning, placing, programming and unloading can be completed with one key under software control, frontline operators can handle it easily.

3）The automatic programming system can be equipped with up to 11 programming modules (8 modules as standard). Different IC types allow different numbers of ICs to be programmed simultaneously, up to 88. Each host programs asynchronously without synchronous waiting, further improving the comprehensive efficiency of mass production.

4）Special programming algorithms can be customized for various devices, such as NAND bad block handling algorithms, special serial number generation algorithms, programming and testing algorithms under different conditions, etc., meeting various special needs.

2. Basic Performance

1）High capacity：High-density programming module array, short travel distance, fast speed and high capacity. Theoretical capacity up to 3000 UPH.

2）Positioning system:Accurate and firm positioning. Combined with high-precision guide rails, the whole machine can achieve 0.01mm repeat accuracy.

3）Control system:The PRO300 automatic programming system is equipped with Panasonic servo motors and high-precision guide rails. The programming modules are high-density with short travel distance and fast movement speed. The pick-and-place time of 4 ICs simultaneously is less than 0.5 seconds.

4）Guide rails:Adopts Japanese THK high-precision large guide rails, with independently developed ultra-compact stepper motor controllers, repeat accuracy only 0.01mm. The X and Y axes are each equipped with three Panasonic high-precision photoelectric sensors for precise travel.

5）Stepper motor controller:Reinforced Y-axis can withstand tens of kilograms of pressure. Both X and Y axes use intelligent acceleration/deceleration, effectively reducing machine vibration and improving service life.

6）Pick-and-place system:Independently developed drive with stall detection function, equipped with Panasonic high-precision photoelectric sensors, maximizing adapter safety.

7）Buffer nozzle:Uses independently developed high-quality nozzles to effectively protect ICs from damage. Each nozzle is equipped with a Panasonic precision photoelectric sensor, can pick up simultaneously or separately.

8) Tray: the tray adopts modular design, allowing replacement of various loading/unloading devices to adapt to ICs in different packaging such as tray, tape and tube.

9) High speed and efficiency: measured with a 64G eMMC IC: programming speed 110MB/s, verification speed 115MB/s. With up to 11 programming modules and 22 adapters, supporting 88 ICs programming simultaneously, the theoretical capacity can reach 3000 UPH.

3. System Composition

1) Control system

X-Y-Z drive: Panasonic servo motor

2) Transmission system:

Japanese THK high-precision large guide rails, maximum travel: 765mm*305mm

Pick-and-place repeat accuracy: X-Y axis: 0.01mm

Z axis : 0.01mm

3) Pick-and-place system

Nozzle parameters: independently developed high-quality nozzles  Capacity: 3000 UPH  

 Alignment method: industrial camera module coordinate alignment

4) Loading/unloading system

Automatic tray: fully automatic transmission system for tray loading/unloading

NG tray: NG tray for placing defective products

Various automatic loading/unloading devices can be replaced to adapt to ICs in different packages such as tray, tube and tape.

5) Programming system

4.Programmer：

UP848P ultra-high-speed programmer

Adapters: eMMCX4, TSOP48X4, BGA137X2, etc.

Device support: mainstream devices such as eMMC, NAND, SPINAND, SPINOR.

6) Main unit

Dimensions: main unit: W x D x H: 165cm X 90cm X 180cm

Operating system: WIN7/WIN8/WIN10

Connection interface: USB 2.0/3.0

4. Electrical Specifications

Voltage: 220V/50-60Hz single phase

Temperature: 15℃~30℃

Humidity: 30%~70%, not suitable for dusty environments